The tapered reamer I ordered arrived:
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This is a low quality hand reamer but was sufficiently sharp to cut a taper into the Delrin. This taper has a 3mm minimum diameter so I shortened the nozzle to minimise the run length of the final diameter, although the nozzle still has about a 1.5cm run of 3.5mm diameter.
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Here the reamer has been laid alongside the nozzle with the end of the reamer at level with the end of the taper inside the nozzle.
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I tested this today at 90psi and got 50 feet out of it with a 45 degree nozzle angle. This is a definite improvement to a nozzle with a constant internal diameter. However, I am still not happy with the way the stream is breaking up.
I'm going to try the following:
- Examining the taper inside the nozzle showed that I had left a burr on the nozzle inlet and outlet orifices.These need to be removed.
- Reduce the run length of the final 3.5mm internal diameter of the nozzle so that the end of the taper meets the end of the nozzle.
- Taper the outside of the nozzle in case there is some air turbulence..
- Put an internal chamfer on the outlet orifice.
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